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Six speed upgrade

Started by Johnnyshvlhd, October 26, 2019, 07:43:52 AM

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Johnnyshvlhd

Has anyone put an Ultima six speed in a four speed frame, mated to a Shovel head?

a_disalvo

My local wrench told me to stay away from Ultima transmissions. I just installed a revtech 5/4, works great. ( If you can find one at list price). Frank

Buglet

     It can be done but it is a lot of work, you have to use a soft tail primary and starter set up. I done one years ago it ended up working great. Is it worth it the is hard to say.

Johnnyshvlhd

Thanks Buglet, did you have to modify the frame. I'm aware of the primary upgrades.

Johnnyshvlhd


capn

you dont have to modify the frame.

JW113

Do tell! I'd like to here what you had to do to squeeze it in there.

thanks,
JW
2004 FLHRS   1977 FLH Shovelhead  1992 FLSTC
1945 Indian Chief   1978 XL Bobber

billbuilds

      :agree:  We'd really appreciate it if you could give us a rundown on how you guys did this. Photos really help too.  Bill

capn

The flange on the left side of the trans case has to be notched to fit around the forward end of the swingarm.You will loose the two bottom mounting holes for the inner primary. you also need a different mounting plate.A couple places sell the plates.

JW113

You mean two holes that mount the inner pri to the trans? Leaving only the other two? Hmm. I've not done the math, and that might be OK for stock (although HD did not think so), but for any added HP from bigger motor & such, that does not seem like a good idea. To me, anyway...

-JW
2004 FLHRS   1977 FLH Shovelhead  1992 FLSTC
1945 Indian Chief   1978 XL Bobber

capn

You end up with the two holes at the front of the trans and also the two at top the where the starter bolts.

Buglet

  I did one years ago, did not loose any mounting holes in the primary. Had to machine a little casting next to the two rear mounting holes and notch the transmission for the swingarm mount. Redo the oil tank to battery box mount and made a new battery box to fit the standard HD battery to clear the starter lug.   

Johnnyshvlhd

Here is what we did, first thing was the tranny plate. Bought off eBay was listed as a Softail plate. I seem to remember tweeking some of the bolt holes to get it lined up. The swing arm mount is in the way. We didn't like the idea of loosing a mount point for the inner primary (96" engine) so (after much deliberation and debate) hacked off the swing arm mounts and re welded them facing reward. Ended up using A BDL 3" belt drive and everything bolted up fine. The stock square oil tank and battery box had clearance issues, got an Ultima round tank (still a tight fit with the starter bolt terminal). Haven't gotten any road time yet (pretty crappy weather here in Ohio) But she's running and everything goes around like it should. For now we are using the original top shock mounts with 14" shocks. It's a Jammer frame.

bump

Seems like a lot of work to get the same final gear ratio.

capn

Six speed has taller final ratio than 5 or 4 speed

crock

Seems a moot point, but what are you gonna do for rear fender mounts?
Crock

Johnnyshvlhd

We didn't lose or alter the fender mounts. The fender is attached to the swing arm.

Ohio HD

Quote from: capn on January 09, 2021, 03:44:06 AM
Six speed has taller final ratio than 5 or 4 speed

The OEM HD six speed is the same final ratio as four or five speed OEM HD transmissions. 1:1.

The Ultima, I don't know what their final ratio is.

nibroc

 :agree:

             good call Ohio

                                              :chop:

JW113

Nice work Johnny! And clever solution for making clearance around the swing arm. I've often though of a 5 or even 6 speed for mine, but then always fall back to "will it really make it any more fun to ride?". Not really, but then, mine is purdy much bone stock.

-JW
2004 FLHRS   1977 FLH Shovelhead  1992 FLSTC
1945 Indian Chief   1978 XL Bobber

Johnnyshvlhd

Thanks JW, not sure if the handling will be much different or how much shock action will be affected. My first home build is on a Sundance four speed style frame. It is stretched out, if I recall correctly, two and a half inches. Feels a little different but nothing radical. The real reason for the six speed is that we got a really good deal at a local swap meet, couldn't stand it just sitting around collecting dust.

kd

That 2 1/2" should hold those wheelies to a minimum.  That may be a workaround for a  restricted rear fork length at the drag strip.  :wink:
KD

bump

I have a 78 shovelhead and a 02 FLHTCI in high gear at 3000 rpm they both are running 70 mph.

JW113

That added wheel base will put it about the the same as a Softail. So should handle just fine.


And good point, waste not want not!

-JW
2004 FLHRS   1977 FLH Shovelhead  1992 FLSTC
1945 Indian Chief   1978 XL Bobber

76shuvlinoff

Quote from: JW113 on January 09, 2021, 12:10:49 PM
Nice work Johnny! And clever solution for making clearance around the swing arm. I've often though of a 5 or even 6 speed for mine, but then always fall back to "will it really make it any more fun to ride?". Not really, but then, mine is purdy much bone stock.

-JW

I have a 5 inna 4. I liked the betweener gearing riding two up or loaded for a trip but lament exhaust limitations since the kicker cover sticks farther out to the right. I have often wondered if I eliminated the kicker if I'd gain any space for pipes. As for off the shelf pipes I only found Paugho true duals or a Thunderheader to clear it.  Would I do it again today? Probably not. I have had a TC touring bike for 8 seasons for two up or taking a trip. As for the 76 with a 93" mill there isn't really any need for 5 speeds plus I intend to strip her back to bar blaster mode this next season.

In my case the factory 4 speed needs a complete overhaul before it ever went back in.
Critics are men who watch a battle from a high place, then come down and shoot the survivors.
 - Ernest Hemingway

Buglet

   When I did one I only had to move the swing arm mounts back 1/4 inch to get enough room to fit the transmission in the frame. When it was done it look like factory stock.

JW113

So did you cut them off, cut them back 1/4" and weld back on in place? Interesting...

So I was out riding around on mine yesterday. Yes, for in town riding, the gearing of a 5 speed is nice in an Evo & such. I guess I've just gotten used to the 4 speed and the stump pulling power of the shovel motor. Although it's a big jump between 2nd & 3rd, it doesn't seem to really care being in 3rd gear at anything over 30mph.

-JW

2004 FLHRS   1977 FLH Shovelhead  1992 FLSTC
1945 Indian Chief   1978 XL Bobber

kd

Think Andrew's 3rd gear swap. It evens the ratios up and makes 3rd more useable.
KD

Buglet

    Cut them off and welded back on just a 1/4 back. Made a custom allen hex swingarm bolt as there was no room to use a socket anymore. Had the allen to tighten it and the hex for the lock tab.

Johnnyshvlhd

That's a good idea, I might try that on the next one.

Buglet

   Here's a couple pictures of the bike with the transmission.

misfitJason

2006 Dyna, Kraftech Evo Softail

76shuvlinoff

Critics are men who watch a battle from a high place, then come down and shoot the survivors.
 - Ernest Hemingway

rockman96

Quote from: Ohio HD on January 09, 2021, 10:19:04 AM
Quote from: capn on January 09, 2021, 03:44:06 AMSix speed has taller final ratio than 5 or 4 speed

The OEM HD six speed is the same final ratio as four or five speed OEM HD transmissions. 1:1.

The Ultima, I don't know what their final ratio is.

Old thread, I know. But for reference, the Ultima 6 speed (and most all other OD trans) are 0.86:1 final.

I thought the HD 6 speeds were too, but guess that was just an assumption... Can't believe HD would go to the trouble of a 6 and not make it OD. What's the point? Do the 103's and such not have enough torque/hp stock to pull it?

Hossamania

Quote from: rockman96 on November 07, 2021, 04:11:07 PM
Quote from: Ohio HD on January 09, 2021, 10:19:04 AM
Quote from: capn on January 09, 2021, 03:44:06 AMSix speed has taller final ratio than 5 or 4 speed

The OEM HD six speed is the same final ratio as four or five speed OEM HD transmissions. 1:1.

The Ultima, I don't know what their final ratio is.

Old thread, I know. But for reference, the Ultima 6 speed (and most all other OD trans) are 0.86:1 final.

I thought the HD 6 speeds were too, but guess that was just an assumption... Can't believe HD would go to the trouble of a 6 and not make it OD. What's the point? Do the 103's and such not have enough torque/hp stock to pull it?

I think what happened is a taller final drive, but the 6 speed allows a shorter first he
Quote from: rockman96 on November 07, 2021, 04:11:07 PM
Quote from: Ohio HD on January 09, 2021, 10:19:04 AM
Quote from: capn on January 09, 2021, 03:44:06 AMSix speed has taller final ratio than 5 or 4 speed

The OEM HD six speed is the same final ratio as four or five speed OEM HD transmissions. 1:1.

The Ultima, I don't know what their final ratio is.

Old thread, I know. But for reference, the Ultima 6 speed (and most all other OD trans) are 0.86:1 final.

I thought the HD 6 speeds were too, but guess that was just an assumption... Can't believe HD would go to the trouble of a 6 and not make it OD. What's the point? Do the 103's and such not have enough torque/hp stock to pull it?

I think the final drive is taller with the 6 speed, which essentially makes 6th gear an overdrive, but allows a shorter 1st gear to compensate for the tall final gearing.
Just a thought.
If the government gives you everything you want,
it can take away everything you have.

JW113

"We learn from history that we do not learn from history "



 :hyst:  :hyst:  :hyst:
2004 FLHRS   1977 FLH Shovelhead  1992 FLSTC
1945 Indian Chief   1978 XL Bobber

FSG

Quote from: JW113 on November 07, 2021, 07:02:23 PM"We learn from history that we do not learn from history "



 :hyst:  :hyst:  :hyst:

+ 1000  :up:

capn

Six speed has 1:1 fifth gear and 0.86:1 sixth.

Hossamania

My post got confusing, I lost the fact it is the Shovel section. Probably should have reread the thread before answering, and then not answering.
History, learning, and all that...
If the government gives you everything you want,
it can take away everything you have.

Burnout

There is also the primary ratio to consider, not just the trans ratio.
They don't call me Ironhead Rick just because I'm "hard headed"