HarleyTechTalk

Technical Forums => Shovel Head => Topic started by: Johnnyshvlhd on October 26, 2019, 07:43:52 AM

Title: Six speed upgrade
Post by: Johnnyshvlhd on October 26, 2019, 07:43:52 AM
Has anyone put an Ultima six speed in a four speed frame, mated to a Shovel head?
Title: Re: Six speed upgrade
Post by: a_disalvo on October 26, 2019, 08:15:52 AM
My local wrench told me to stay away from Ultima transmissions. I just installed a revtech 5/4, works great. ( If you can find one at list price). Frank
Title: Re: Six speed upgrade
Post by: Buglet on October 26, 2019, 08:28:51 AM
     It can be done but it is a lot of work, you have to use a soft tail primary and starter set up. I done one years ago it ended up working great. Is it worth it the is hard to say.
Title: Re: Six speed upgrade
Post by: Johnnyshvlhd on October 26, 2019, 01:53:52 PM
Thanks Buglet, did you have to modify the frame. I'm aware of the primary upgrades.
Title: Re: Six speed upgrade
Post by: Johnnyshvlhd on January 06, 2021, 07:39:08 AM
we made it happen
Title: Re: Six speed upgrade
Post by: capn on January 06, 2021, 08:10:39 AM
you dont have to modify the frame.
Title: Re: Six speed upgrade
Post by: JW113 on January 06, 2021, 10:47:17 AM
Do tell! I'd like to here what you had to do to squeeze it in there.

thanks,
JW
Title: Re: Six speed upgrade
Post by: billbuilds on January 07, 2021, 02:14:09 AM
      :agree:  We'd really appreciate it if you could give us a rundown on how you guys did this. Photos really help too.  Bill
Title: Re: Six speed upgrade
Post by: capn on January 07, 2021, 02:50:51 AM
The flange on the left side of the trans case has to be notched to fit around the forward end of the swingarm.You will loose the two bottom mounting holes for the inner primary. you also need a different mounting plate.A couple places sell the plates.
Title: Re: Six speed upgrade
Post by: JW113 on January 07, 2021, 09:49:33 AM
You mean two holes that mount the inner pri to the trans? Leaving only the other two? Hmm. I've not done the math, and that might be OK for stock (although HD did not think so), but for any added HP from bigger motor & such, that does not seem like a good idea. To me, anyway...

-JW
Title: Re: Six speed upgrade
Post by: capn on January 07, 2021, 09:54:36 AM
You end up with the two holes at the front of the trans and also the two at top the where the starter bolts.
Title: Re: Six speed upgrade
Post by: Buglet on January 07, 2021, 12:26:34 PM
  I did one years ago, did not loose any mounting holes in the primary. Had to machine a little casting next to the two rear mounting holes and notch the transmission for the swingarm mount. Redo the oil tank to battery box mount and made a new battery box to fit the standard HD battery to clear the starter lug.   
Title: Re: Six speed upgrade
Post by: Johnnyshvlhd on January 08, 2021, 07:26:06 AM
Here is what we did, first thing was the tranny plate. Bought off eBay was listed as a Softail plate. I seem to remember tweeking some of the bolt holes to get it lined up. The swing arm mount is in the way. We didn't like the idea of loosing a mount point for the inner primary (96" engine) so (after much deliberation and debate) hacked off the swing arm mounts and re welded them facing reward. Ended up using A BDL 3" belt drive and everything bolted up fine. The stock square oil tank and battery box had clearance issues, got an Ultima round tank (still a tight fit with the starter bolt terminal). Haven't gotten any road time yet (pretty crappy weather here in Ohio) But she's running and everything goes around like it should. For now we are using the original top shock mounts with 14" shocks. It's a Jammer frame.
Title: Re: Six speed upgrade
Post by: bump on January 09, 2021, 03:06:51 AM
Seems like a lot of work to get the same final gear ratio.
Title: Re: Six speed upgrade
Post by: capn on January 09, 2021, 03:44:06 AM
Six speed has taller final ratio than 5 or 4 speed
Title: Re: Six speed upgrade
Post by: crock on January 09, 2021, 06:23:12 AM
Seems a moot point, but what are you gonna do for rear fender mounts?
Title: Re: Six speed upgrade
Post by: Johnnyshvlhd on January 09, 2021, 07:18:21 AM
We didn't lose or alter the fender mounts. The fender is attached to the swing arm.
Title: Re: Six speed upgrade
Post by: Ohio HD on January 09, 2021, 10:19:04 AM
Quote from: capn on January 09, 2021, 03:44:06 AM
Six speed has taller final ratio than 5 or 4 speed

The OEM HD six speed is the same final ratio as four or five speed OEM HD transmissions. 1:1.

The Ultima, I don't know what their final ratio is.
Title: Re: Six speed upgrade
Post by: nibroc on January 09, 2021, 11:32:17 AM
 :agree:

             good call Ohio

                                              :chop:
Title: Re: Six speed upgrade
Post by: JW113 on January 09, 2021, 12:10:49 PM
Nice work Johnny! And clever solution for making clearance around the swing arm. I've often though of a 5 or even 6 speed for mine, but then always fall back to "will it really make it any more fun to ride?". Not really, but then, mine is purdy much bone stock.

-JW
Title: Re: Six speed upgrade
Post by: Johnnyshvlhd on January 09, 2021, 12:56:25 PM
Thanks JW, not sure if the handling will be much different or how much shock action will be affected. My first home build is on a Sundance four speed style frame. It is stretched out, if I recall correctly, two and a half inches. Feels a little different but nothing radical. The real reason for the six speed is that we got a really good deal at a local swap meet, couldn't stand it just sitting around collecting dust.
Title: Re: Six speed upgrade
Post by: kd on January 09, 2021, 01:20:39 PM
That 2 1/2" should hold those wheelies to a minimum.  That may be a workaround for a  restricted rear fork length at the drag strip.  :wink:
Title: Re: Six speed upgrade
Post by: bump on January 10, 2021, 03:42:59 AM
I have a 78 shovelhead and a 02 FLHTCI in high gear at 3000 rpm they both are running 70 mph.
Title: Re: Six speed upgrade
Post by: JW113 on January 10, 2021, 12:09:54 PM
That added wheel base will put it about the the same as a Softail. So should handle just fine.


And good point, waste not want not!

-JW
Title: Re: Six speed upgrade
Post by: 76shuvlinoff on January 10, 2021, 03:27:09 PM
Quote from: JW113 on January 09, 2021, 12:10:49 PM
Nice work Johnny! And clever solution for making clearance around the swing arm. I've often though of a 5 or even 6 speed for mine, but then always fall back to "will it really make it any more fun to ride?". Not really, but then, mine is purdy much bone stock.

-JW

I have a 5 inna 4. I liked the betweener gearing riding two up or loaded for a trip but lament exhaust limitations since the kicker cover sticks farther out to the right. I have often wondered if I eliminated the kicker if I'd gain any space for pipes. As for off the shelf pipes I only found Paugho true duals or a Thunderheader to clear it.  Would I do it again today? Probably not. I have had a TC touring bike for 8 seasons for two up or taking a trip. As for the 76 with a 93" mill there isn't really any need for 5 speeds plus I intend to strip her back to bar blaster mode this next season.

In my case the factory 4 speed needs a complete overhaul before it ever went back in.
Title: Re: Six speed upgrade
Post by: Buglet on January 11, 2021, 05:24:20 AM
   When I did one I only had to move the swing arm mounts back 1/4 inch to get enough room to fit the transmission in the frame. When it was done it look like factory stock.
Title: Re: Six speed upgrade
Post by: JW113 on January 11, 2021, 08:11:22 PM
So did you cut them off, cut them back 1/4" and weld back on in place? Interesting...

So I was out riding around on mine yesterday. Yes, for in town riding, the gearing of a 5 speed is nice in an Evo & such. I guess I've just gotten used to the 4 speed and the stump pulling power of the shovel motor. Although it's a big jump between 2nd & 3rd, it doesn't seem to really care being in 3rd gear at anything over 30mph.

-JW

Title: Re: Six speed upgrade
Post by: kd on January 11, 2021, 08:59:18 PM
Think Andrew's 3rd gear swap. It evens the ratios up and makes 3rd more useable.
Title: Re: Six speed upgrade
Post by: Buglet on January 12, 2021, 05:39:51 AM
    Cut them off and welded back on just a 1/4 back. Made a custom allen hex swingarm bolt as there was no room to use a socket anymore. Had the allen to tighten it and the hex for the lock tab.
Title: Re: Six speed upgrade
Post by: Johnnyshvlhd on January 12, 2021, 07:51:48 AM
That's a good idea, I might try that on the next one.
Title: Re: Six speed upgrade
Post by: Buglet on January 13, 2021, 12:27:06 PM
   Here's a couple pictures of the bike with the transmission.
Title: Re: Six speed upgrade
Post by: misfitJason on February 11, 2021, 12:07:50 PM
She's a beaut Clark!
Title: Re: Six speed upgrade
Post by: 76shuvlinoff on February 11, 2021, 01:12:11 PM
Yep! Real nice!
Title: Re: Six speed upgrade
Post by: rockman96 on November 07, 2021, 04:11:07 PM
Quote from: Ohio HD on January 09, 2021, 10:19:04 AM
Quote from: capn on January 09, 2021, 03:44:06 AMSix speed has taller final ratio than 5 or 4 speed

The OEM HD six speed is the same final ratio as four or five speed OEM HD transmissions. 1:1.

The Ultima, I don't know what their final ratio is.

Old thread, I know. But for reference, the Ultima 6 speed (and most all other OD trans) are 0.86:1 final.

I thought the HD 6 speeds were too, but guess that was just an assumption... Can't believe HD would go to the trouble of a 6 and not make it OD. What's the point? Do the 103's and such not have enough torque/hp stock to pull it?
Title: Re: Six speed upgrade
Post by: Hossamania on November 07, 2021, 04:53:12 PM
Quote from: rockman96 on November 07, 2021, 04:11:07 PM
Quote from: Ohio HD on January 09, 2021, 10:19:04 AM
Quote from: capn on January 09, 2021, 03:44:06 AMSix speed has taller final ratio than 5 or 4 speed

The OEM HD six speed is the same final ratio as four or five speed OEM HD transmissions. 1:1.

The Ultima, I don't know what their final ratio is.

Old thread, I know. But for reference, the Ultima 6 speed (and most all other OD trans) are 0.86:1 final.

I thought the HD 6 speeds were too, but guess that was just an assumption... Can't believe HD would go to the trouble of a 6 and not make it OD. What's the point? Do the 103's and such not have enough torque/hp stock to pull it?

I think what happened is a taller final drive, but the 6 speed allows a shorter first he
Quote from: rockman96 on November 07, 2021, 04:11:07 PM
Quote from: Ohio HD on January 09, 2021, 10:19:04 AM
Quote from: capn on January 09, 2021, 03:44:06 AMSix speed has taller final ratio than 5 or 4 speed

The OEM HD six speed is the same final ratio as four or five speed OEM HD transmissions. 1:1.

The Ultima, I don't know what their final ratio is.

Old thread, I know. But for reference, the Ultima 6 speed (and most all other OD trans) are 0.86:1 final.

I thought the HD 6 speeds were too, but guess that was just an assumption... Can't believe HD would go to the trouble of a 6 and not make it OD. What's the point? Do the 103's and such not have enough torque/hp stock to pull it?

I think the final drive is taller with the 6 speed, which essentially makes 6th gear an overdrive, but allows a shorter 1st gear to compensate for the tall final gearing.
Just a thought.
Title: Re: Six speed upgrade
Post by: JW113 on November 07, 2021, 07:02:23 PM
"We learn from history that we do not learn from history "



 :hyst:  :hyst:  :hyst:
Title: Re: Six speed upgrade
Post by: FSG on November 07, 2021, 07:28:56 PM
Quote from: JW113 on November 07, 2021, 07:02:23 PM"We learn from history that we do not learn from history "



 :hyst:  :hyst:  :hyst:

+ 1000  :up:
Title: Re: Six speed upgrade
Post by: capn on November 08, 2021, 04:45:04 AM
Six speed has 1:1 fifth gear and 0.86:1 sixth.
Title: Re: Six speed upgrade
Post by: Hossamania on November 08, 2021, 05:11:16 AM
My post got confusing, I lost the fact it is the Shovel section. Probably should have reread the thread before answering, and then not answering.
History, learning, and all that...
Title: Re: Six speed upgrade
Post by: Burnout on November 08, 2021, 08:17:06 AM
There is also the primary ratio to consider, not just the trans ratio.