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2006 Dyna 107" all bore rebuild

Started by 2006FXDCI, February 21, 2016, 06:36:12 AM

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2006FXDCI

I am doing a refresh on my all bore 107" this winter . Getting it set up for hot street/strip use . Don from HD Street Performance is doing all my machine work for the build . I sent him my heads which were already done by another porter 7 years ago to freshen up . The heads had a 2.0" intake valve and a 1.630" exhaust valve in them , now they have a 2.050" intake valve and a 1.610" exhaust valve as well as opening the intake runners from 1.730" to 1.800" . Don will also be boring my new cylinders for the new custom 20* dome CP pistons . I have a new S&S oil pump , cam plate , roller rockers and premium lifters with limiters . Other new items include a Bandit clutch , chain drive conversion ( 24/56 ) , Smith Bros AHD314b push rods , FiveO motorsports 5.3 injectors , Wood 999-6 cams , Bassani Pro Street exhaust . I thought I would include some pics to show where im at in the build to this point . I had to make a tool to lock the front sprocket so I could torque the tranny nut down as well .

2006 Super glide 107" , 2005 electra glide 124"

2006FXDCI

2006 Super glide 107" , 2005 electra glide 124"

2006FXDCI

2006 Super glide 107" , 2005 electra glide 124"

2006FXDCI

2006 Super glide 107" , 2005 electra glide 124"

2006FXDCI

2006 Super glide 107" , 2005 electra glide 124"

2006FXDCI

I havent received my cylinders, heads or pistons yet but when I do I will post up more pics on my progress . Don has been excellent to work with and I cant wait to see the results when the build is complete . I will be taking it to GMS racing to have it tuned with TTS once I'm done with the build .
2006 Super glide 107" , 2005 electra glide 124"

strokerjlk

lots of good parts. looking killer Josh :beer:
A scientific theory summarizes a hypothesis
repeated testing establishes theory

ultra200922

That should make a fun ride. Great Pics
You only live once, but if you do it right once is enough.

1FSTRK

Very, Very Nice.
107 all bore is a great motor.
:up: :up: on the sprocket tool.
"Never hang on to a mistake just because you spent time or money making it."

2006FXDCI

February 21, 2016, 08:18:25 AM #9 Last Edit: February 21, 2016, 08:28:37 AM by 2006FXDCI
Thanks guys ! Im excited to see how this new combo works out . I forgot to mention that compression will be 11.5 to 1 . Should crank around 215 ccp at my elevation . My flywheel has been previously done up by Darkhorse and also had timken conversion done at that time .
2006 Super glide 107" , 2005 electra glide 124"


2006FXDCI

Thanks Max ! I looked around for one online but couldnt find any . Took my sprocket to work and figured out the radius between the teeth and then calculated for the bolt circle . Those are cut off drill bits that i used for the pins . The main piece is 5/8" thick that the pins go through then i seal welded them on the backside . Thanks for the link that you posted , could you use that tool to hold your clutch basket while torqueing the nut ? Its difficult to torque the nut properly using a bandit clutch .
2006 Super glide 107" , 2005 electra glide 124"

Admiral Akbar

Quote from: 2006FXDCI on February 21, 2016, 09:16:09 AM
Thanks Max ! I looked around for one online but couldnt find any . Took my sprocket to work and figured out the radius between the teeth and then calculated for the bolt circle . Those are cut off drill bits that i used for the pins . The main piece is 5/8" thick that the pins go through then i seal welded them on the backside . Thanks for the link that you posted , could you use that tool to hold your clutch basket while torqueing the nut ? Its difficult to torque the nut properly using a bandit clutch .

:embarrassed:

Funny, I've had that tool for a while but not used it on a clutch.. I do have one clutch that has to have the pressure plate removed to tighten the nut but I made a pressure plate with hole for it before I bought that tool..  I'd expect that it would work...

koko3052

Quote from: 2006FXDCI on February 21, 2016, 09:16:09 AM
Thanks Max ! I looked around for one online but couldnt find any . Took my sprocket to work and figured out the radius between the teeth and then calculated for the bolt circle . Those are cut off drill bits that i used for the pins . The main piece is 5/8" thick that the pins go through then i seal welded them on the backside . Thanks for the link that you posted , could you use that tool to hold your clutch basket while torqueing the nut ? Its difficult to torque the nut properly using a bandit clutch .

I NEVER thot I'd say this to another man....NICE TOOL! :embarrassed:   :hyst:

2006FXDCI

2006 Super glide 107" , 2005 electra glide 124"

Just Nick

Looks great I am starting my dyna build also and will start a post about it when I'm ready. So what is the tequila for on the table is it to help out with the octane in your fuel?
I'm never wrong , once I thought I was wrong , but I was wrong

2006FXDCI

Nick , all the best and worst decisions were made while consuming tequila ! I like to roll the dice ! I honestly dont know why that bottle was in the pic but i do love tequila !
2006 Super glide 107" , 2005 electra glide 124"

Durwood

Very nice Josh :up: I am partial to over square builds. :teeth:

2006FXDCI

Daren , i am partial to them as well . I have been on the fence about stroking this motor for awhile but i think i will always keep the short stroke . If i ever built another motor for it i would like to use the S&S T2 cases 4 3/8" bore and use one of their 4 1/8" stroke cranks .
2006 Super glide 107" , 2005 electra glide 124"

Durwood

Quote from: 2006FXDCI on February 22, 2016, 06:23:00 AM
Daren , i am partial to them as well . I have been on the fence about stroking this motor for awhile but i think i will always keep the short stroke . If i ever built another motor for it i would like to use the S&S T2 cases 4 3/8" bore and use one of their 4 1/8" stroke cranks .
NHRA pro stock car engines are 3.760 stroke for a reason.  :teeth:

1FSTRK

Quote from: Durwood on February 22, 2016, 08:01:18 AM
Quote from: 2006FXDCI on February 22, 2016, 06:23:00 AM
Daren , i am partial to them as well . I have been on the fence about stroking this motor for awhile but i think i will always keep the short stroke . If i ever built another motor for it i would like to use the S&S T2 cases 4 3/8" bore and use one of their 4 1/8" stroke cranks .
NHRA pro stock car engines are 3.760 stroke for a reason.  :teeth:

4.00 stroke x 4.375 bore makes my favorite 120, more room for big valves and the rpms to use them. I have seen a few go through Vic's shop and they sound angry.
"Never hang on to a mistake just because you spent time or money making it."

2006FXDCI

Eric , that sounds like a mean combo right there ! Throw in a set of redshift 687 cams and it would be a monster ! What cases are Vic using to go 4 3/8" bore ?
2006 Super glide 107" , 2005 electra glide 124"

1FSTRK

"Never hang on to a mistake just because you spent time or money making it."

2006FXDCI

Does Vic have a piston made up for that combo ?
2006 Super glide 107" , 2005 electra glide 124"

1FSTRK

Quote from: 2006FXDCI on February 22, 2016, 02:34:05 PM
Does Vic have a piston made up for that combo ?
Quote from: 2006FXDCI on February 22, 2016, 02:34:05 PM
Does Vic have a piston made up for that combo ?

I do not know all the specifics, but I would say yes. I have seen different combos there over the years, he is doing one right now in S&S raised deck sportster cases with an 8" rod so I am sure that piston is custom.
"Never hang on to a mistake just because you spent time or money making it."